Custom Sewing Services

Here at The Foundry we are not only Seattle’s premiere embroidered patch and woven label supplier, we are also your go to for contract label sewing. If it’s sewing patches to hats or badges to uniforms we provide all the labeling services you need to accommodate your custom apparel projects.

Let’s do a little one over of our sewing services. Our sewing department is set up accommodate labeling, relabeling and accessory projects. Below we’ll go over each service category and wrap it all up with some sewing compatibility facts and recommendations. Keep in mind that this article is about patch, label and accessory sewing specifically. We do offer direct embroidery, printing, sublimation and DTG if it best serves your project.

Custom Baseball Hat Patch and Label Sewing

For lack of a broader term a baseball hat is any cap that has a structure buckram crown, a bill and is either adjustable, fitted or stretch fit. This would include both flat and curve bill styles. They are often but not limited to 5 panel construction, also know as one piece fronts and 6 panel construction or centerseam hats. Apart from direct embroidery patches are a great way to logo baseball caps. Patches can be applied to the center or offset on the crown for a great branded look. You can use woven labels in this same fashion.

Another great way to brand your hats is with what we call a clip label. A clip label or book fold label is a small rectangular label that can be applied to the band of the hat for a subtle logo or message detail. We can also remove the factory sweatband label and replace it with a custom label or your design.

Custom Unstructured Hat Patch and Label Sewing

Unstructured hats can be dad hats, crushable hats, boonie hats or really any hat that doesn’t have a buckram crown. They are very similar to Baseball hats in the ways you can decorate them. Front patches, woven labels and clip labels are a popular look. Keep in mind that the optimum area for a patch or woven label is slightly narrower in height for unstructured caps than it is for baseball caps.

Custom Beanies Patch and Label Sewing

Beanies also known as knit caps and skull caps are a popular headwear style for customization. Common logo applications in beanie sewing are woven labels, clip labels and patches. We take special care when applying labels and patches so the distortion to the beanie from the stiff label is minimized when wearing. We recommend developing a softer patch with minimal backing if the patches primary purpose is for custom beanies.

Patch and Label Sewing on Apparel Tops

Sewn patches and labels are a great option for jacket, hoodie and work shirt customization. Applying clip labels to pockets, waist hems, hoods and sleeves is a common way to add subtle logos to your apparel project. Left chest patches and woven labels are also a popular look. Large patches and appliques are another option if you’re looking for an elevated aesthetic for your project. Custom sports jerseys are another common place where applique and large patches are applied. Sublimated patches are an affordable option for team logo patches and we also offer full embroidery and cut sew applique.

Special Projects Custom Sewing

We offer a full cut and sew service for accessories and other special projects. We are not an alteration business and the competitiveness in pricing for apparel is such that we don’t do a lot of apparel construction. However accessories such as bags, wallets and special print sew applications are common for our production. Understanding that there is a lot of setup that goes into cut and sew projects our minimums start at around 200 units per project.

Capability and creativity are the cornerstones of our business acumen. There’s always a way to execute on an idea when the resources and planning are properly initiated. Pushing the envelope and working outside the box is where our talented crew shines. See us for all your custom apparel and accessory projects.
Get a Quote

Custom Hat Patch Sewing

Custom Sewn Hat Patches Seattle

Custom Beanie Patch Sewing

Custom Beanies Patch Sewing

Custom Woven Label Sewing

Custom Woven Label Sewing

Custom Patches for Jackets

Custom Patches for Jackets

Why work with The Foundry over other shops?

  1. Ability: Our 4,000 sqft shop is full of top of the line equipment and experienced operators. With garment printing, embroidery, patches, sewing and printed vinyl all in one place we are the one business relationship for all your private label needs.
  2. Creativity: Our staff is passionate about apparel, art and trends both current and classic. This passion drives a know-how in our design and application approach to creating custom apparel. We help take your ideas and put them into a format that is both compatible with and unique to your intentions.
  3. Resourcefulness: We always promote the scenario where quality and affordability meet. There are multiple ways to execute any custom apparel project and you can count on us to plan around the best results for a practical value while maintaining our quality first credo. The Foundry’s extensive in-house resources makes for as little 3rd party vendor involvement as possible.
  4. Accountability: We hold ourselves accountable to the quality of product and customer experience. We encourage our customers to share their thoughts to help us meet our commitments and deliver elevated results. Understanding the customers expectations, meeting them and managing concerns is what makes us Seattle’s one stop shop for quality custom apparel.
  5. Convenience: It is our job to know the process and be able to convey that information to the customer for their assurance. Our invoicing system outlines all of the garment and print information. We provide detailed mockups for every project with live approval and payment links. As well as due date and shipment tracking all from a single invoice view. This makes staying in know about your project easy and streamlined. We can ship to anywhere in the country or you can pick up from our location in South Seattle.

If you are looking to create the best custom garments and a value rich relationship look no further than The Foundry Print Shop Seattle.

Our Service Area Includes: Seattle | Olympia | Spokane | Bellevue | Everett | Bellingham | Tacoma | Vancouver | Whitefish | Portland | Tri-Cities
Daisley Gordon
Daisley Gordon
2021-09-02
We've worked with The Foundry for two projects. Logo'ed kitchen towels which we sell and custom embroidered custom aprons for a special group of out staff at Café Campagne We were very happy with the results.
Peter Keckemet
Peter Keckemet
2021-08-30
Great to work with, very helpful in getting concept to product.
Janet Charbonnier
Janet Charbonnier
2021-08-24
We love The Foundry! We too are a small business and appreciate working with another small local business. The communication was on spot, our bags and patches were perfect and our job was done in a timely manner. You guys rock!!!
jeremiah robinson
jeremiah robinson
2021-08-04
These guys were awesome to work with! Not only were they more than helpful with the process of getting my shop custom shirts and hats, but also helped with getting the image I wanted to come to life a reality. Very helpful and easy to work with! highly recommend for your next project.
Nina Arranza-Riley
Nina Arranza-Riley
2021-08-03
I chose Foundry out of the many print shops available to us nearby because of their stellar communication and follow-up, plus they made the shirt-making and ordering so easy for me to understand! I have no knowledge of screen printing and shirts whatsoever, but with Clint and Kara's help I was able to pick and design one for my company AND THEY TURNED OUT AMAZING! Seriously, I can't thank you guys enough. The people at the Foundry are kind, helpful, patient and professional, answering my many questions and easing my worries. Project was completed on time and on budget, shipped fast, shirts were comfortable and the designs well printed. I am absolutely going back here in the future.