Custom Size Tags For your Screen Print and Embroidery projects.

Let’s talk about custom size tag options for your custom printed apparel projects projects, there are several ways to apply size/care labels and I’ll do my best to cover them all here. The different application systems are dictated by garment material, cost and quantity.

In all cases size tags are far more affordable if you do them in a large volume so keep that in mind while planning your project. With most projects the size/care label is the same on several products allowing us to fold them together for a higher volumed produced bringing the price down per unit. With that in mind try and design the label to be as general as possible so it can be used on multiple garment configurations. I tell people to try and not overthink it, your logo, the size and maybe a short brand message or wash instructions/icons. Things that are more specific like fabric content and country of origin are fine but they narrow down the garment that they will be compatible with creating more setup costs.

The Federal Trade Commission says all garment labels must contain fiber content, country of origin, and manufacturer, importer or dealer. This more applies to the actual garment vendor than it does to our customer. If you’re asking when it would apply to your project I would say if you’re selling to Walmart, Disney or regularly shipping wholesale over international boarders.

Before we start looking at the individual systems I want to point out a couple of factors that pertain to all size tag projects. The most important is probably minimum. Size tags are practical when done in a large volume like I mentioned above and unlike other print locations on a garment the size tag changes per size. Small is one set of information and Medium is another so each size-tag is a unique setup. Another thing to consider is the color of printed size tags.

All printed size tags are one color and if they needs to contrast with the garment color try and find a print color that works with all garment colors in your run. For example if you have white, black and blue t-shirts in your product line using a medium grey color for the size tag print would contrast on all the garment colors. It’s rare that we use any color other than black, white or grey for size tag printing. Most garments these days have tear-away tags, these are the manufactures tags that have been designed to tear out without damaging the seam they are sewn into. Alternatively manufactures will use woven tags that need to be cut out, it’s difficult but it is a service we provide.

Custom Screen Printed Size Tags

First and most common are printed size tags, these are done with direct screen-printing and are the most affordable and efficient way to get garment information into the collar of the shirt. This system is only compatible with non-fleece material so jersey, linen or canvas type fabrics are ideal. It’s good to remember that the information in the tag is printed lightly to prevent the ink from pushing through the fabric and may not have a great deal of contrast to the garment color to prevent the tag from showing through the back of the tee. Because of this make the details bold and easy to read, we recommend using text no smaller than 12 points.

Custom Printed Size Tags

Custom Transfer Size Tags

The next type of size tag we should look at is screen-printed transfer and digital transfer. These are best used for fleece because the “wrong side” of the fleece material is very fibrous. Using direct screen-printing isn’t ideal because it’s not possible to build up the print surface film enough to matte the fibers down. This is why we recommend screen-printed or digital transfers, they have a stability to them that allows for a legible impression that will hold up to wearing and washing of the garment. We also advise against using text that is smaller than 14 points for screen-printed transfers.

Custom Printed Transfer Size Tags

Custom Woven Size Tags

The last primary labeling system we’ll talk about is woven labels. Of the labeling systems they add the most perceived value to your project and are typically found in garments that have a higher price point. There are several ways to apply these but the most practical is to sew them in just under the piping in the collar of the tee as in the picture below. We can open the seam to sew them in as well but it is very time consuming and often expensive. Many of our vendors provide services where they will apply a woven label at the assembly stage of the garment as an option for those projects producing more than 1200 units per garment color.

Custom Woven Size Tags

That about raps it up, feel free to give us a call if you have any questions about these type of size tag applications and we’ll get you all set up.

Thanks for reading – The Foundry Crew

Daisley Gordon
Daisley Gordon
2021-09-02
We've worked with The Foundry for two projects. Logo'ed kitchen towels which we sell and custom embroidered custom aprons for a special group of out staff at Café Campagne We were very happy with the results.
Peter Keckemet
Peter Keckemet
2021-08-30
Great to work with, very helpful in getting concept to product.
Janet Charbonnier
Janet Charbonnier
2021-08-24
We love The Foundry! We too are a small business and appreciate working with another small local business. The communication was on spot, our bags and patches were perfect and our job was done in a timely manner. You guys rock!!!
jeremiah robinson
jeremiah robinson
2021-08-04
These guys were awesome to work with! Not only were they more than helpful with the process of getting my shop custom shirts and hats, but also helped with getting the image I wanted to come to life a reality. Very helpful and easy to work with! highly recommend for your next project.
Nina Arranza-Riley
Nina Arranza-Riley
2021-08-03
I chose Foundry out of the many print shops available to us nearby because of their stellar communication and follow-up, plus they made the shirt-making and ordering so easy for me to understand! I have no knowledge of screen printing and shirts whatsoever, but with Clint and Kara's help I was able to pick and design one for my company AND THEY TURNED OUT AMAZING! Seriously, I can't thank you guys enough. The people at the Foundry are kind, helpful, patient and professional, answering my many questions and easing my worries. Project was completed on time and on budget, shipped fast, shirts were comfortable and the designs well printed. I am absolutely going back here in the future.
BS_creativeDir.
BS_creativeDir.
2021-05-05
Working with Foundry was a wonderful experience. Clint was professional and he helped us tremendously. I will most definitely do more business with Foundry. Foundry is A1.
Aimee Peck
Aimee Peck
2021-04-15
Great experience with The Foundry! They were able to do a project super fast and the end result was awesome! I will be working with them again.
Drew Mortenson
Drew Mortenson
2021-03-31
Fantastic customer service with friendly employees and high quality prints. They are great at accommodating for their customers and making sure that everything comes out absolutely perfectly. Definitely recommend for anyone who needs quality screen printing services!
Liv Nagler
Liv Nagler
2021-03-29
The Foundry ROCKS!! So quick to respond and able to accommodate anything we threw at them! I can't wait to order from the team again!
Marcus Hahnemann
Marcus Hahnemann
2021-03-29
I got awesome service and some really cool swag for my new business. Forrest talked me through best bang for my buck and with some high-quality items. The logos turned out great in my members at the Cle Elum Back9 love the gear. I’ve already had to re-order some more gear.