Custom Patch & Label Gallery – Real Examples from The Foundry Print Shop

We’ve been creating a lot of custom patches and woven labels lately, so we thought it would be helpful to showcase a gallery of different patch types and construction styles. Whether you’re designing custom hats, jackets, or branded beanies, this guide can give you a better idea of what’s possible.

Feel free to reach out with any questions—our team is always happy to help with your next custom project.

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🔹 Full Embroidery Patch

Client: Seismic NW
Use: Custom hats
This style uses full embroidery for a bold, textured look.


🔹 Partial Embroidery on Black Twill

Client: Pike Place Fish
Use: Custom hats
This patch blends embroidered elements with a black twill base. See the team wearing them in the image


🔹 Woven Label

Client: Stumptown Snowboards
Use: Custom beanies
A clean, detailed woven label sewn onto knit headwear.


🔹 Partial Embroidery on White Twill

Use: Custom hats
Combines stitched detail with white twill for contrast and texture.


🔹 Woven Label

Client: Parker Service
Use: Custom beanies
Durable and professional woven label branding.


🔹 Woven Clip Label

Client: Kirkland Bike
Use: Bottom hem and sleeves of custom printed tees
A great option for subtle but professional branding on apparel.


🔹 Partial Embroidery on White Twill

Client: Kirkland Bike
Use: Custom hats
Clean and classic patch style with embroidered highlights.


🔹 Partial Embroidery Patch

Client: Em Socks
Use: Custom hats
A detailed embroidered patch, perfect for soft crown headwear.


🔹 Satin Border Patch

Client: Cycle Heap
Use: Custom bucket hats and beanies
This patch features a satin border instead of the traditional merrow edge for a softer finish.


🔹 Woven Label

Client: Comet Tavern
Use: Custom beanies
A vintage-inspired woven label for cozy custom knitwear.


🔹 Partial Embroidery on Twill

Client: Anchor Bar
Use: Custom hats
Stitched design with twill fabric backing for texture and durability.


🔹 Clip Label

Client: ALS.net
Use: Hat backs and t-shirt hems
Minimal and flexible branding solution that sews into seams.


🔹 Custom Jacket Patch

Client: 7B Sandpoint
Use: Jackets
These partial embroidery patches are heat applied—watch the application process in the video above.


🔹 Heat-Sealed Patches

Client: WK
Use: Versatile, iron-on application
Partial embroidery patches with a heat-sealed backing for easy iron on application.


🔹 Woven Patches

Client: Brenna A – PFD Patches
Use: Custom hats and jacket chests
Clean woven construction for high-detail, durable gear.

💬 Have a Custom Patch or Label Project?

There are endless ways to create custom patches and labels—from embroidered hat patches to woven clip labels for tees. If you have a project in mind, we’d love to help bring it to life.
Contact us today to talk materials, techniques, or to get started on a custom quote.